FA Group Systems | Cast Iron, Stainless Steel, and CNC Machining

Solid roots, continuous growth

Integrated, technologically advanced production facilities

FA Group operates modern, highly specialized facilities designed to ensure production efficiency, consistent quality and operational flexibility, meeting the demands of highly complex industrial and automotive markets.

Markets

Automotive
45% of revenue

Industrial
50% of revenue

Other sectors
5% of revenue

Alloys

Grey Cast Iron (50%)
Ductile Cast Iron
NiHard
SiMo / SiMoCr / SiMoNi
D2B / D5S — Stainless Steel

Technologies

Cast iron gravity casting
70% of production

Steel gravity casting
30% of production

Low-to-medium volumes: 100,000-200,000 units per year
Medium-to-high complexity

Stainless steel production

Stainless steel production process

01. Core production

Production of cold-box and hot-box cores required to form the casting cavities.

02. Core package assembly

Assembly of the cores to create the complete core package.

03. Casting

Gravity casting: molten metal is poured into the moulds.

04. Finishing

100% of castings are finished and inspected. Zero defects delivered to the customer.

Cast iron production

Cast iron production process

01. Core production

Production of cold-box and hot-box cores required to form the casting cavities.

02. Moulding

Sand moulding of the cavities to be filled with molten metal.

02. Melting

Melting in electric and induction
furnaces, with controlled chemical composition.

04. Finishing

100% of castings are finished and inspected. Zero defects delivered to the customer.

SILAM - Final production stages

Machining and testing

Deburring and washing

• Mechanical and robotic deburring
• Industrial component washing

Machining

• CNC turning and four-axis milling
• Machining on automated CNC centres

Assembly and leak testing

• Complex powertrain assemblies
• Leak testing and final functional inspection

Quality control

• CMM, 3D scanning and dimensional inspection
• In-house metallurgical laboratory

Shaping Industrial Ideas

Expertise, technology, and reliability at the service of your projects

F.A. Group brings together expertise ranging from engineering and cast iron and stainless steel casting to machining, assembly and testing, delivering complete and reliable industrial solutions.

Facilities

Integrated, technologically advanced production facilities

Markets

Alloys

Technologies

Stainless steel production process

01. Core production

02. Core package assembly

03. Casting

04. Finishing

Cast iron production process

01. Core production

02. Moulding

02. Melting

04. Finishing

Machining and testing

Deburring and washing

Machining

Assembly and leak testing

Quality control

Expertise, technology, and reliability at the service of your projects